Kirby 77 User Manual Page 1

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© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002
Kirby Morgan 77
3.1 Introduction
This section provides advice on how to use your Kirby
Morgan helmet. The use of these diving helmets will
vary with the type of work and environmental condi-
tions. The basic procedures of donning and removing
these helmets will be similar for every job.
A proper training program in a calm, clear body of
water should be undertaken. If the diver has not used
a particular Kirby Morgan helmet before, he must not
dive with the helmet without proper training.
However, divers that are familiar and trained in the
use of previous Kirby Morgan masks; i.e., KMB 8,
9, 10, 18, 28, the Navy MK. 1 Mask, Navy MK. 21
helmet, or the Navy MK. 22 mask or the SuperLite
helmets, will find that all Kirby Morgan diving hel-
mets and masks have the breathing system controls
located in the same position. The operation of this
helmet will also be similar. The diver must be tended
at the surface at all times by a trained, qualified com-
mercial diving tender.
3.2 Design Purpose
All Kirby Morgan diving helmets are designed for
use with an umbilical.
The umbilical is usually composed of at least a gas or
air supply hose and communication wire, assembled
with waterproof tape (and in some umbilicals wound
similar to strands in a rope) to form a single unit.
Some umbilicals also include a hose for hot water, a
pneumofathometer hose, and a strength member, such
as a cable or strong line.
It is strongly recommended that the air/gas umbilical
be married to a strength member in a manner that
allows the strength member to receive the strain.
This will help reduce the possibility of umbilical and
umbilical fitting fatigue and possible failure.
The diver must be tended at the surface at all times by a
trained, qualified commercial diving tender.
Chapter 3.0
Operating Instructions
This manual is our effort to explain the operation, maintenance and use of the Kirby Morgan hel-
met. We do not herein make any effort to teach the principles of diving. It is our assumption the
reader is a qualified diver. We highly recommend that all divers should train, under controlled
conditions, in the use of any model of commercial diving helmet that they have not previously
used or trained in, prior to use on the job.
WARNING
WARNING
Kirby Morgan diving helmets are not in-
tended for use with a self contained gas
supply (scuba). There is no provision
for surface swimming once the scuba
air supply is depleted. This could lead
to suffocation or drowning, which could
be fatal.
The umbilical is the diver’s lifeline to the diving
control station.
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Summary of Contents

Page 1 - Operating Instructions

41© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 773.1 IntroductionThis section provide

Page 2 - Diving Helmet

50© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 77There are several possible ways to c

Page 3 - 3.4 Initial Adjustments to

51© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 77Some divers, keep the EGS gas cylind

Page 4

52© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 77 Connecting the umbilical to the hel

Page 5 - 3.5 Pre Dress-In Procedure

53© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 773.8.3 Opening the Breathing Gas Sup

Page 6

54© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 77The tender must always be prese

Page 7

55© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 77With the helmet face down, pull the

Page 8

56© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 77Although the diver must be capable o

Page 9

57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 773.8.6 Testing the Breathing SystemTe

Page 10

58© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 773.9 Removing the HelmetTo remove the

Page 11

59© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 773.10 Diving Procedures3.10.1 Standin

Page 12 - 3.8 Setting Up to Dive

42© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 773.3 First Use of Your Kirby Morgan

Page 13

60© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 77from inverting the helmet exhaust va

Page 14

61© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 77Rapid ascent is dangerous. It can le

Page 15

62© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 773.12 Post Dive Procedures3.12.1 Remo

Page 16

43© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 77Neck Dam components.dam opening so

Page 17

44© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 77so that it does not leak. This may f

Page 18 - 3.9 Removing the Helmet

45© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 77sembly out away from the base of the

Page 19 - 3.10 Diving Procedures

46© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 773.6.3 Check CommunicationsCheck the

Page 20 - 3.11 Emergency Procedures

47© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 77Most commercial divers wear a h

Page 21

48© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 77When determining the size of th

Page 22 - 3.12 Post Dive Procedures

49© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #080626002Kirby Morgan 77Make sure the emergency valve knob i

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